Wet weather makes grain-bin work even more risky, OSHA says in alert

Washington — Workers inside grain bins are at increased risk of engulfment when weather conditions are wet, OSHA warns in a recently released safety alert.

When stored, grains with high moisture content can bridge or clump together. When a worker steps onto a bridge to loosen the grain, it can collapse under the weight and lead to an avalanche of grain and the engulfment of the worker.

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In its 2018 Summary of U.S. Agricultural Confined Space-Related Injuries and Fatalities report, the Purdue University Agricultural Safety and Health Program documented 30 grain entrapments, which included 15 deaths – the fifth highest total recorded since 2010. The program identified 23 total cases in the previous year’s report.

To prevent engulfments, OSHA recommends:

  • Never walking on grain to make it flow
  • Using a rod or vibration system to break up clumped grain from a safe location outside the bin
  • Training workers and providing them with body harnesses with an attached lifeline and other rescue equipment
  • Disconnecting, locking out and tagging out machinery, as well as blocking off all powered equipment, especially grain-moving equipment such as augers
  • Testing the air inside the bin before entering to ensure enough oxygen is present and no toxic or flammable gases are detected
  • Having a rescue-trained observer outside the bin who is in constant contact with the worker inside

OSHA encourages small to medium-sized businesses to use the agency’s free, confidential On-Site Consultation Program for guidance on grain bin safety.

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