Chemical Safety Board warns of emergency discharges from pressure release valves

Washington — A look at four incidents – some deadly – involving emergency discharges from pressure release valves has prompted the Chemical Safety Board to issue a safety alert.

High-pressure conditions in chemical facilities can activate the emergency pressure relief system.

CSB examined such occurrences while investigating four incidents detailed in the report: a May 2018 chemical release and fire at the Kuraray America Inc. plant in Pasadena, TX; a November 2014 toxic chemical release at the DuPont facility in La Porte, TX; a May 2009 explosion and fire at the Veolia Environmental Services facility in West Carrollton, OH; and a March 2005 explosion and fire at the BP refinery in Texas City, TX.

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Collectively, the incidents resulted in 19 deaths and 207 injuries, according to CSB.

The agency offers three lessons for facilities:

  • Follow existing good practice guidance.
  • Evaluate whether the atmosphere is the appropriate discharge location or if safer alternatives exist.
  • Ensure hazardous chemicals vented into the atmosphere discharge to a safe location.

In a press release, CSB Chair Steve Owens said the incidents “underscore the importance of thoroughly evaluating emergency pressure relief systems to ensure they discharge to a safe location where they will not harm people.”

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CSB member Catherine J.K. Sandoval added: “OSHA requires employers to provide a safe workplace. Effective and safe pressure relief systems help ensure safe operations of plants across the country.”

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