Federal agencies Statistics Fines/penalties OSHA

OSHA’s Top 10

The most frequently cited standards for fiscal year 2022

Reprints
oshatop10.jpg

Fall Protection – General Requirements (1926.501) maintained its position as OSHA’s most frequently cited worker safety and health standard in fiscal year 2022, marking its 12th straight year atop the agency’s “Top 10” list.

Here, Safety+Health presents the Top 10 data for FY 2022 (which concluded Sept. 30), the “penalty box” of the year’s largest fines, an exclusive interview with Patrick Kapust, deputy director of OSHA’s Directorate of Enforcement Programs, and a listing of Safety+Health advertisers offering products and services to help you avoid OSHA’s Top 10 most cited violations.

Most cited violations, fiscal year 2022

1

FALL PROTECTION – GENERAL REQUIREMENTS

Standard: 1926.501

Total Violations: 5,980

Fiscal year 2021 ranking: 1 (5,271 violations)

This standard outlines where fall protection is required, which systems are appropriate for given situations, the proper construction and installation of safety systems, and the proper supervision of employees to prevent falls. It’s designed to protect employees on walking-working surfaces (horizontal or vertical) with an unprotected side or edge above 6 feet.

TOP 5 SECTIONS CITED:

  1. 1926.501(b)(13): Each employee engaged in residential construction activities 6 feet or more above lower levels shall be protected by guardrail systems, safety net systems or personal fall arrest system unless another provision in paragraph (b) of this section provides for an alternative fall protection measure. – 4,183 violations
  2. 1926.501(b)(1): Each employee on a walking-working surface (horizontal and vertical surface) with an unprotected side or edge that is 6 feet or more above a lower level shall be protected from falling by the use of guardrail systems, safety net systems or personal fall arrest systems. – 709
  3. 1926.501(b)(10): Except as otherwise provided in paragraph (b) of this section, each employee engaged in roofing activities on low-slope roofs with unprotected sides and edges 6 feet or more above lower levels shall be protected from falling by guardrail systems; safety net systems; personal fall arrest systems; or a combination of warning line system and guardrail system, warning line system and safety net system, or warning line system and personal fall arrest system, or warning line system and safety monitoring system. – 411
  4. 1926.501(b)(11): Each employee on a steep roof with unprotected sides and edges 6 feet or more above lower levels shall be protected from falling by guardrail systems with toeboards, safety net systems or personal fall arrest systems. – 273
  5. 1926.501(b)(4): “Holes.” – 192
2

HAZARD COMMUNICATION

Standard: 1910.1200

Total violations: 2,682

Fiscal year 2021 ranking: 5 (1,939 violations)

This standard addresses chemical hazards – both those chemicals produced in the workplace and those imported into the workplace. It also governs the communication of those hazards to workers.

TOP 5 SECTIONS CITED:

  1. 1910.1200(e)(1): Employers shall develop, implement and maintain at each workplace a written hazard communication program which at least describes how the criteria specified in paragraphs (f), (g) and (h) of this section for labels and other forms of warning, Safety Data Sheets, and employee information and training will be met. – 978 violations
  2. 1910.1200(h)(1): Employers shall provide employees with effective information and training on hazardous chemicals in their work area at the time of their initial assignment, and whenever a new chemical hazard the employees have not previously been trained about is introduced into their work area. Information and training may be designed to cover categories of hazards (e.g., flammability, carcinogenicity) or specific chemicals. Chemical-specific information must always be available through labels and Safety Data Sheets. – 713
  3. 1910.1200(g)(8): The employer shall maintain in the workplace copies of the required Safety Data Sheets for each hazardous chemical, and shall ensure they are readily accessible during each work shift to employees when they are in their work area(s). – 285
  4. 1910.1200(f)(6): Workplace labeling. Except as provided in paragraphs (f)(7) and (f)(8) of this section, the employer shall ensure each container of hazardous chemicals in the workplace is labeled, tagged or marked. – 252
  5. 1910.1200(g)(1): Chemical manufacturers and importers shall obtain or develop a Safety Data Sheet for each hazardous chemical they produce or import. Employers shall have a Safety Data Sheet in the workplace for each hazardous chemical which they use. – 199
3

LADDERS

Standard: 1926.1053

Total Violations: 2,471

Fiscal year 2021 ranking: 3 (2,018 violations)

This standard covers general requirements for all ladders.

TOP 5 SECTIONS CITED:

  1. 1926.1053(b)(1): When portable ladders are used for access to an upper landing surface, the ladder side rails shall extend at least 3 feet above the upper landing surface to which the ladder is used to gain access; or, when such an extension is not possible because of the ladder’s length, then the ladder shall be secured at its top to a rigid support that will not deflect, and a grasping device, such as a grab rail, shall be provided to assist employees in mounting and dismounting the ladder. In no case shall the extension be such that ladder deflection under a load would, by itself, cause the ladder to slip off its support. – 1,545 violations
  2. 1926.1053(b)(4): Ladders shall be used only for the purpose for which they were designed. – 295
  3. 1926.1053(b)(13): The top or top step of a stepladder shall not be used as a step. – 204
  4. 1926.1053(b)(16): Portable ladders with structural defects, such as, but not limited to, broken or missing rungs, cleats or steps; broken or split rails; corroded components; or other faulty or defective components, shall either be immediately marked in a manner that readily identifies them as defective, or be tagged with “Do Not Use” or similar language, and shall be withdrawn from service until repaired. – 79
  5. 1926.1053(b)(5): Non-self-supporting ladders shall be used at an angle such that the horizontal distance from the top support to the foot of the ladder is approximately one-quarter of the working length of the ladder (the distance along the ladder between the foot and the top support). – 65
4

RESPIRATORY PROTECTION

Standard: 1910.134

Total Violations: 2,430

Fiscal year 2021 ranking: 2 (2,521 violations)

This standard directs employers on establishing or maintaining a respiratory protection program. It lists requirements for program administration; worksite-specific procedures; respirator selection; employee training; fit testing; medical evaluation; respirator use; and respirator cleaning, maintenance and repair.

TOP 5 SECTIONS CITED:

  1. 1910.134(e)(1): The employer shall provide a medical evaluation to determine the employee’s ability to use a respirator, before the employee is fit-tested or required to use the respirator in the workplace. The employer may discontinue an employee’s medical evaluations when the employee is no longer required to use a respirator. – 497 violations
  2. 1910.134(f)(2): The employer shall ensure an employee using a tight-fitting facepiece respirator is fit-tested prior to initial use of the respirator, whenever a different respirator facepiece (size, style, model or make) is used, and at least annually thereafter. – 459
  3. 1910.134(c)(1): In any workplace where respirators are necessary to protect the health of the employee or whenever respirators are required by the employer, the employer shall establish and implement a written respiratory protection program with worksite-specific procedures. The program shall be updated as necessary to reflect those changes in workplace conditions that affect respirator use. – 323
  4. 1910.134(c)(2): Where respirator use is not required. – 168
  5. 1910.134(f)(1): The employer shall ensure employees using a tight-fitting facepiece respirator pass an appropriate qualitative fit test (QLFT) or quantitative fit test (QNFT) as stated in this paragraph. – 136
5

SCAFFOLDING

Standard: 1926.451

Total Violations: 2,285

Fiscal year 2021 ranking: 4 (1,943 violations)

This standard covers general safety requirements for scaffolding, which should be designed by a qualified person and constructed and loaded in accordance with that design. Employers are bound to protect construction workers from falls and falling objects while working on or near scaffolding at heights of 10 feet or higher.

TOP 5 SECTIONS CITED:

  1. 1926.451(g)(1): Each employee on a scaffold more than 10 feet above a lower level shall be protected from falling to that lower level. – 644 violations
  2. 1926.451(c)(2): Supported scaffold poles, legs, posts, frames and uprights shall bear on base plates and mud sills or other adequate firm foundation. – 306
  3. 1926.451(e)(1): When scaffold platforms are more than 2 feet above or below a point of access, portable ladders; hook-on ladders; attachable ladders; stair towers (scaffold stairways/towers); stairway-type ladders (such as ladder stands); ramps; walkways; integral prefabricated scaffold access; or direct access from another scaffold, structure, personnel hoist or similar surface shall be used. Cross braces shall not be used as a means of access. – 277
  4. 1926.451(b)(1): Each platform on all working levels of scaffolds shall be fully planked or decked between the front uprights and the guardrail supports. – 267
  5. 1926.451(g)(4): Guardrail systems installed to meet the requirements of this section shall comply with the following provisions (guardrail systems built in accordance with Appendix A to this subpart will be deemed to meet the requirements of paragraphs (g)(4)(vii), (viii) and (ix) of this section). – 152
6

LOCKOUT/TAGOUT

Standard: 1910.147

Total Violations: 2,175

Fiscal year 2021 ranking: 6 (1,670 violations)

This standard outlines minimum performance requirements for the control of hazardous energy during servicing and maintenance of machines and equipment.

TOP 5 SECTIONS CITED:

  1. 1910.147(c)(4): Energy control procedure. – 638 violations
  2. 1910.147(c)(7): Training and communication. – 434
  3. 1910.147(c)(6): Periodic inspection. – 338
  4. 1910.147(c)(1): The employer shall establish a program consisting of energy control procedures, employee training and periodic inspections to ensure before any employee performs any servicing or maintenance on a machine or equipment where the unexpected energizing, startup or release of stored energy could occur and cause injury, the machine or equipment shall be isolated from the energy source and rendered inoperative. – 199
  5. 1910.147(c)(5): Protective materials and hardware. – 63
7

POWERED INDUSTRIAL TRUCKS

Standard: 1910.178

Total Violations: 1,922

Fiscal year 2021 ranking: 9 (1,404 violations)

This standard covers the design, maintenance and operation of powered industrial trucks, including forklifts and motorized hand trucks. It also covers operator training requirements.

TOP 5 SECTIONS CITED:

  1. 1910.178(l)(1): Safe operation. – 500 violations
  2. 1910.178(l)(4): Refresher training and evaluation. – 254
  3. 1910.178(l)(6): The employer shall certify that each operator has been trained and evaluated as required by this paragraph (l). The certification shall include the name of the operator, the date of the training, the date of the evaluation and the identity of the person(s) performing the training or evaluation. – 223
  4. 1910.178(p)(1): If at any time a powered industrial truck is found to be in need of repair, defective or in any way unsafe, the truck shall be taken out of service until it has been restored to safe operating condition. – 132
  5. 1910.178(q)(7): Industrial trucks shall be examined before being placed in service, and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle. Such examination shall be made at least daily. Where industrial trucks are used on a round-the-clock basis, they shall be examined after each shift. Defects when found shall be immediately reported and corrected. – 120
8

FALL PROTECTION – TRAINING REQUIREMENTS

Standard: 1926.503

Total Violations: 1,778

Fiscal year 2021 ranking: 7 (1,660 violations)

This standard addresses training requirements for employers in regard to fall protection.

TOP 5 SECTIONS CITED:

  1. 1926.503(a)(1): The employer shall provide a training program for each employee who might be exposed to fall hazards. The program shall enable each employee to recognize the hazards of falling and shall train each employee in the procedures to be followed in order to minimize these hazards. – 1,235 violations
  2. 1926.503(b)(1): The employer shall verify compliance with paragraph (a) of this section by preparing a written certification record. The written certification record shall contain the name or other identity of the employee trained, the date(s) of the training, and the signature of the person who conducted the training or the signature of the employer. If the employer relies on training conducted by another employer or completed prior to the effective date of this section, the certification record shall indicate the date the employer determined the prior training was adequate rather than the date of actual training. – 356
  3. 1926.503(a)(2): The employer shall ensure each employee has been trained, as necessary, by a competent person. – 123
  4. 1926.503(c)(3): Inadequacies in an affected employee’s knowledge or use of fall protection systems or equipment indicate that the employee has not retained the requisite understanding or skill. – 42
  5. 1926.503(c): “Retraining.” When the employer has reason to believe that any affected employee who has already been trained does not have the understanding and skill required by paragraph (a) of this section, the employer shall retrain each such employee. – 19
9

PERSONAL PROTECTIVE AND LIFESAVING EQUIPMENT – EYE AND FACE PROTECTION

Standard: 1926.102

Total Violations: 1,582

Fiscal year 2021 ranking: 8 (1,451 violations)

This standard addresses appropriate personal protective equipment for workers exposed to eye or face hazards, such as flying particles and chemical gases or vapors.

TOP 4 SECTIONS CITED:

  1. 1926.102(a)(1): The employer shall ensure each affected employee uses appropriate eye or face protection when exposed to eye or face hazards from flying particles, molten metal, liquid chemicals, acids or caustic liquids, chemical gases or vapors, or potentially injurious light radiation. – 1,553 violations
  2. 1926.102(a)(2): The employer shall ensure each affected employee uses eye protection that provides side protection when there is a hazard from flying objects. Detachable side protectors (e.g., clip-on or slide-on side shields) meeting the pertinent requirements of this section are acceptable. – 25
  3. 1926.102(a)(3): The employer shall ensure each affected employee who wears prescription lenses while engaged in operations that involve eye hazards wears eye protection that incorporates the prescription in its design, or wears eye protection that can be worn over the prescription lenses without disturbing the proper position of the prescription lenses or the protective lenses. – 3
  4. 1926.102(c)(1): Selection of shade numbers for welding filter. – 1
10

MACHINE GUARDING

Standard: 1910.212

Total Violations: 1,488

Fiscal year 2021 ranking: 10 (1,105 violations)

This standard covers guarding of machinery to protect operators and other employees from hazards, including those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks.

TOP 5 SECTIONS CITED:

  1. 1910.212(a)(1): Types of guarding. One or more methods of machine guarding shall be provided to protect the operator and other employees in the machine area from hazards such as those created by point of operation, ingoing nip points, rotating parts, flying chips and sparks. – 980 violations
  2. 1910.212(a)(3): Point of operation guarding. – 384
  3. 1910.212(b): Anchoring fixed machinery. Machines designed for a fixed location shall be securely anchored to prevent walking or moving. – 63
  4. 1910.212(a)(2): General requirements for machine guards. Guards shall be affixed to the machine where possible and secured elsewhere if for any reason attachment to the machine is not possible. The guard shall be such that it does not offer an accident hazard in itself. – 37
  5. 1910.212(a)(5): Exposure of blades. When the periphery of the blades of a fan is less than 7 feet above the floor or working level, the blades shall be guarded. The guard shall have openings no larger than one-half inch. – 17

*Tables based on OSHA Information System data from Oct. 1, 2021, to Sept. 30, 2022. Data was current as of Oct. 14.

Top 10 standards cited as “serious,” fiscal year 2022

As defined by OSHA: A “serious” violation is “one in which there is a substantial probability that death or serious physical harm could result, and the employer knew or should have known of the hazard.”

  STANDARD TOTAL VIOLATIONS
1 Fall Protection – General Requirements (1926.501 4,823
2 Ladders (1926.1053) 2,236
3 Scaffolding (1926.451) 2,155
4 Hazard Communication (1910.1200) 1,894
5 Lockout/Tagout (1910.147) 1,814
6 Respiratory Protection (1910.134) 1,751
7 Powered Industrial Trucks (1910.178) 1,420
8 Personal Protective and Lifesaving Equipment – Eye and Face Protection (1926.102) 1,368
9 Machine Guarding (1910.212) 1,286
10 Fall Protection – Training Requirements (1926.503) 1,228

Top 10 standards cited as “willful,” fiscal year 2022

Defined by OSHA: A “willful” violation is one “committed with an intentional disregard of or plain indifference to the requirements of the Occupational Safety and Health Act and requirements.”

  STANDARD TOTAL VIOLATIONS
1 Fall Protection – General Requirements (1926.501 201
2 Requirements for Protective Systems (1926.652) 26
3 Personal Protective and Lifesaving Equipment – Eye and Face Protection (1926.102) 25
4 Lockout/Tagout (1910.147) 24
5 Machine Guarding (1910.212) 14
6 Ladders (1926.1053)
Scaffolding (1926.451)
11
11
7 Excavations – Specific Excavation Requirements (1926.651) 10
8 Steel Erection – Fall Protection (1926.760) 9
9 Walking-Working Surfaces – General Requirements (1910.22) 8

 

 

Sponsored by
Honeywell

Honeywell

 

Post a comment to this article

Safety+Health welcomes comments that promote respectful dialogue. Please stay on topic. Comments that contain personal attacks, profanity or abusive language – or those aggressively promoting products or services – will be removed. We reserve the right to determine which comments violate our comment policy. (Anonymous comments are welcome; merely skip the “name” field in the comment box. An email address is required but will not be included with your comment.)